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I flew roundtrip cross-USA in May, carrying my fly gear, including 5-piece pack rods, in a backpack as carry-on luggage. (That way I had all the essentials with me; one can always buy cheap waders if the luggage goes into a black hole.) No problem with flies (a half-dozen boxes in vest pockets); the only momentary problem was with scissors in a first aid kit, and that passed. They're now allowing nailclippers.
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